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Updated November 12, 2026

Material Handling

Ports trade diesel reach stackers for hybrids that recover energy on every lower

Lowering a 40-tonne container generates power, and the new generation of reach stackers stores it for the next lift.

By Owen Park4 min read

Reach stackers spend their day lifting and lowering heavy containers. On a conventional diesel machine, the energy released when a container comes down is lost as heat in the hydraulic system.

Kestrel's RS45H stores that energy in an ultracapacitor bank and uses it to help with the next lift. A smaller diesel engine covers the average load while the capacitors handle the peaks. Kestrel claims fuel savings of up to 35% in typical terminal cycles.

Why not fully electric?

Fully electric reach stackers exist, but terminals need charging infrastructure and have to manage machine rotation around charge times. For many mid-size ports, a hybrid is a way to cut fuel and emissions now without rebuilding the yard's power supply.

The machine is also noticeably quieter, which matters for terminals close to residential areas.

  • Ports
  • Hybrid
  • Reach stackers

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